Industries · Manufacturing

Know the true cost of every batch and every product you make

From raw material purchase to finished goods delivery: production planning, BOMs, work orders, quality, inventory and accurate product costing, connected to finance so your margins are real, not estimated.

Discrete · Process · Food · Chemicals
The challenge

Common pain points on the factory floor

Guessed product costs

Standard costs that never match reality, hiding loss-making products and customers.

Stock-outs and excess

Production stopped for a missing material while warehouses hold slow-moving stock.

Unplanned production

Work orders released without capacity or material checks, leading to delays.

Waste and scrap

Scrap, rework and yield losses not measured, so they are never reduced.

Quality traceability

No link between a customer complaint and the batch, materials and shift that produced it.

Slow month-end

Work-in-progress and inventory valuation reconciled manually every month.

Our solution

A connected production and costing system

  • Multi-level BOMs, routings, workstations and operations
  • Production planning with material requirements (MRP) and capacity
  • Work orders, job cards, material transfers and finished goods receipts
  • Batch and serial traceability from supplier to customer
  • Quality inspections at receipt, in-process and final stages
  • Actual costing with labor, overhead, scrap and landed costs
  • Subcontracting and toll manufacturing
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Batch traceability end to end
Control & compliance

Manufacturing controls that protect margins

BOM governance

BOM and price changes versioned and approved.

Yield monitoring

Alerts when material usage exceeds standard tolerance.

Stock counts

Cycle counts with variance approval and audit trail.

Supply risk

Single-source and lead-time risks tracked in the risk register.

FAQs

Manufacturing questions

Does ERPNext support process manufacturing?

Yes. It supports discrete and process manufacturing, including batch production, by-products, scrap and yield tracking.

Can we calculate actual cost per batch?

Yes. Material, labor and overhead are captured per work order, giving you actual cost per batch and variance against standard.

Can the system connect to production lines or machines?

Yes, through integrations with machine data, scales and barcode scanners, depending on your equipment.